It is an automatic roll forming line for the production of grates from strip for water discharging channels with simple "C" shape and "T" shape. The line presents two different set of rolls mounted side by side on the roll forming line. Cutting and punching are carried out before the roll forming in order to avoid to change the cutting dies. The change of width on the roll forming line is realized through spacers. Between the punching press, the cut and the roll forming line (bending) there is a motorized transport roll conveyor with a centering system from one profile to another. An unloading and stacking unit can be added as an option. The products that can be obtained from this line can be realized in different materials and thicknesses, depending on the customer's requirements.
LINE FOR GRATES FROM STRIP
Technical data
| Decoiler capacity | 2 ton |
|---|---|
| Thickness | 1,2 - 1,5 mm |
| Material: | galvanised, polished, stainless steel |
| Grates width | 100-200 mm |
| Grates length | 1000 mm |
| Roll forming speed | 8 mt/min |
| Slots step | 26 mm |
| Direction of pressing operation | RH-LH |
Machine configuration
Technical data
| Decoiler capacity | 2 ton |
|---|---|
| Shaft diameter (min/max) | 470/530 mm |
| Coils maximum external diameter | 1800 mm |
| Motorized AC decoiler with inverter | 1,5 kW |
It is a motorized decoiler (or idle on request) with the capacity of 2 tons. Complete with hydraulic power pack and independent electric plant. Hydraulic unit for the spindle regulation, an electric plant for the automatic / manual mode and for the speed regulation. Complete with loop, arm for the loop control, and spokes to maintain the strip in the correct position.
Technical data
| Useful width | 300 mm |
|---|---|
| Working height | 1000 mm |
It is a straightener with a pneumatic feeder added. It is made up of a total of 9 rolls (2 feeders and 7 straighteners). The main function generally is to feed a punching press, to straighten and to take out tensions from the sheet before being punched. This model has a useful width up to 300 mm.
It is the mechanical punching press complete with dies. These dies are tailor-made based on the customer's requests and are made of the most suitable material to perform the pre-cutting (s). Their function makes them particularly important for the final result, and it is precisely for this reason that PM follows their entire development with particular precision.
Technical data
| Roll forming line shaft Ø | 50 mm |
|---|---|
| Useful width roll forming line | 500 mm |
| Passages of roll forming line | 18 n° |
| Material thickness | 0,1 / 1,5 mm |
Roll forming line of high quality, productivity and flexibility. It is characterized by the rapid change of cassettes (it is possible to change the product in a few hours) and materials and finishing rigorously controlled to guarantee for the client more production and less maintenance. It could be completed with sheet lubrication plant, strip introducer and independent regulations for each forming station.
The whole electric installation is intended here. Electric cabinet, cable channels, control desk and software for the management of the line parameters, all according to the highest standards of quality and efficiency.
L'impianto idraulico è necessario nelle operazioni di taglio e nelle unità idrauliche di punzonatura o scantonatura. È composto dalla centralina (di potenza tale da soddisfare tutte le lavorazioni), dai collegamenti meccanici (tubature e valvole) e dal software di controllo e gestione.
Series of wire mesh, infrared photocells and sensors for the protection of the operators. They are installed on the line to avoid any accident that could cause physical damages to the operators