Production systems for sliding door boxes. It consist of a set of roll forming and cutting lines all connected to an assembly-packaging-unloading line to allow the maximum of automation. The connections between the lines that create the elements and the central assembly line are made with automatic manipulators. Most of the lines that create the elements provide an accumulation before the assembly line, in order to avoid long stops due to the change of coils. The various lines start with strip, in order to have less possible stock of cut material and to have more flexibility in length. From the completed line comes a package, which only has to be taken to the truck or to the warehouse. A total of five people are needed to produce almost one door box per minute.
LINE FOR SLIDING DOOR BOXES
Technical data
| Material thickness: | 0,5 mm |
|---|---|
| Min-max length: | 2000 - 2900 mm |
| Min-max width (50 mm step) | 600 - 1250 mm |
| Production time (one complete door): | 80 sec |
Machine configuration
Roll forming line for the production of reinforcement profiles for retractable sliding door boxes.
Line to cut the wire mesh for retractable sliding door boxes.
Roll forming line for the production of front-end profiles for retractable sliding door boxes.
Roll forming line for the production of head profiles for retractable sliding door boxes.
Roll forming line for the production of bottom profiles for retractable sliding door boxes.
Roll forming line for the production of guide rails profiles for retractable sliding door boxes.
Roll forming line for the production of traverse profiles (spacers) for retractable sliding door boxes.
Roll forming line for the production of upright profiles for retractable sliding door boxes.
Roll forming line for the production of support profiles for retractable sliding door boxes.
Assembly line for the different profiles that create the retractable sliding door boxes (reinforcement, wire mesh, front-end profile, head-profile, bottom-profile, guides, traverses, uprights, support). Once assembled, the door box is packed and unloaded. The packages obtained are thus ready for shipping or storage.
The whole electric installation is intended here. Electric cabinet, cable channels, control desk and software for the management of the line parameters, all according to the highest standards of quality and efficiency.
L'impianto idraulico è necessario nelle operazioni di taglio e nelle unità idrauliche di punzonatura o scantonatura. È composto dalla centralina (di potenza tale da soddisfare tutte le lavorazioni), dai collegamenti meccanici (tubature e valvole) e dal software di controllo e gestione.
Series of wire mesh, infrared photocells and sensors for the protection of the operators. They are installed on the line to avoid any accident that could cause physical damages to the operators